carbonated production factory beverage filling line

Fruit Juice Production Line– Turnkey Solutions

F&N International is a leading turnkey plant solution provider in Pakistan, offering state-of-the-art fruit juice production lines for both small and large-scale beverage manufacturers. Our beverage filling lines, industrial machinery, and food & beverage plant automation ensure high-quality, efficient, and reliable juice production. From initial food plant layout design to installation of packaging machines, we provide complete solutions tailored to your production needs.

Turnkey Fruit Juice Production Plant Solutions

Our turnkey food processing plant Pakistan solutions cover every step of fruit juice manufacturing. As a trusted industrial machinery supplier in Pakistan, F&N International provides machinery, pasteurization, mixing, and bottling. We specialize in turnkey plant solution provider services, helping businesses fully establish, operational fruit juice production plants with minimal downtime.

With our expertise in project consultancy, we ensure that your production facility meets industry standards, achieves optimal efficiency, and minimizes operational costs. Whether you need a s dairy beverage production line, or beverage production plant, our solutions are customized for your requirements.

Water treatment system

  • Features: Treatment capacity 0.5-50T/Hr. with customized deign option asper requirement.
  • Remove 99.9% ions, adopted Hydecnme (American brand) membrane, body material SS304 & SS316. Fully automatic control and water testing system
  • Equipment including are pre filtration, hollow fiber, RO, UV sterilizer, precision filter, ozone generator, water tank etc.
Silica sand filter/active carbon filter/sodium ion exchanger, these pre filters remove different kinds of foreign particles (i.e. suspended particles, heavy metals, sulphides, hydrogenate, Na++, Ca++, Mg++ etc.) to clean feeding water and protect following machines .

Capacity range- 3T/Hr – 70T/Hr
Material – all tanks & pipes SS304
Automation- HMI controlled recipe system (optional)
Multiple 3mm thick, PP membrane used to remove fine particles up to size of 1-5 microns. It improve performance of life of RO membrane.
The device’s key part is reverse osmosis membranes that is from the America, it has a good performance to eliminate salts with high-pressure pump. Main features as below.
  • Removes up to 90–99% of total dissolved solids (TDS), salts, and other impurities.
  • Optimized for 50–75% recovery, depending on feed water quality and system design.
  • Can be design in single or multiple membrane housings (pressure vessels) to match the plant’s capacity requirements.
  • Plug-and-play design allows quick membrane replacement and minimal downtime.
UV sterilizing system
  • The products adopt a high-intensity, long-lived UV germicidal lamp to achieves up to 99.99% microbial kill rate, ensuring water safety at the final stage.
Ozone Mixing System
  • Ozone (O₃) effectively destroys bacteria, viruses, mold, and organic contaminants improving clarity and taste.
  • Decomposes naturally into oxygen after treatment — no harmful byproducts.
Product Tank
  • Designed to store RO-treated or sterilized water before distribution or filling, ensuring maintained purity and quality.
  • Made from food-grade stainless steel (SS304/SS316) to prevent contamination and corrosion. Made from food-grade stainless steel (SS304/SS316) to prevent contamination and corrosion.

Processing System

The Processing System is the heart of the CSD production line — where raw materials such as treated water, sugar, flavors, and carbon dioxide transformed into a finished beverage ready for filling. This stage determines the taste, consistency, carbonation quality, and shelf life of the final drink, making it one of the most critical areas of beverage manufacturing.

Our processing system integrates several interconnected units working in harmony to ensure precise mixing, accurate carbonation, and hygienic handling of the beverage. All equipment (like tanks, filters, piping, valves, pumps, heat exchangers, etc.) are food grade made of SS304/SS316 and process flow is design as per GMP standards with advanced automation.

Hot water used for sugar melting and CIP system. Here treated water heated by steam through plate type heat exchanger and supply to plant as per requirement. Tank features are real time temperature & flow checking and control with pneumatic valves. SUS304 double layer tank, PU insulation, insulation thickness 50mm, inner liner 3mm, outer 2mm. Conical head, top closed manhole and ladder, top water inlet and return port, with overflow pipe, float ball high, medium and low level, sign and digital thermometer, glass tube level gauge, bottom pull rod valve outlet, with temperature sensor interface, adjustable foot.

High speed emulsifying tanks used for mixing sugar in hot water. Multiple advance features made this equipment most advanced like bottom emulsifier with 1450rpm, highly accurate temperature sensors, capacitive high and low level probe interface, automatic weighing system, double barrel filter, two stage plate heat exchanger, etc.

Tank with top closed manhole, top water inlet and CIP spray ball, vent cap, strong pumps and adjustable foot is easy to use and maintain.

Features: made of SS304, round, semi-open, double layer, PU insulation, inner liner 3mm, outer 2mm, top shear head, speed 1450rpm, top shear head, speed 2900rpm, top closed manhole, top water inlet and CIP spray ball, ventilation cap, label and digital thermometer, capacitive high and low level probe interface, static pressure sensor, double barrel filter, pneumatic valves, proximity sensor and adjustable foot.
Features: SUS304, half layer, plate thickness 3mm, conical head. 4-block Weighing module. Offset vertical mixing at the top, speed 0~46rpm, with acid nozzle at the top. Top center CIP spray ball, vent cap side feed, glass tube level gauge, sampling valve, closed manhole. Label and digital thermometer, bottom pull rod valve, anti-vortex plate. Centrifugal pumps, double barrel filter, three adjustable feet.
SUS304, with 100/150/200M nylon filter as per application. It is equipped with four manual disc valves for switching, with a small exhaust ball valve on the top and a small blowdown ball valve on the bottom
Heats and sterilizes juice to kill microorganisms and extend shelf life.designed to ensure product safety and extend shelf life without compromising taste, color, or nutritional value. It works on the principle of controlled heating and cooling, effectively destroying harmful microorganisms while maintaining the natural quality of the juice.

Depending on the product type and viscosity, the pasteurizer can be configured as either:Plate Type Pasteurizer – Ideal for clear, low-viscosity beverages such as juices, flavored water, and energydrinks.Tube (Tubular) Pasteurizer – Best suited for thicker or pulpy juices, smoothies, and nectars.
High quality industrial homogenizer is a special equipment of the liquid material thinning and high pressure transportation. Ensures uniform consistency and prevents ingredient separation. When granules are flowing through the adjustable valve in a high speed, the particle present in mixed fluids with high pressure will be subdivided into the very smallest sizes(Dia=0.01-2um,average<1um) because of high speed impacting, cutting expansion to explosion for pressure decrease etc, this physics process can protect the active quality. Then the stable emulsions are produced. There for, homogenizer has been recognized as the equipment of the dispersion and emulsion in the century.

Type: Our homogenizer are all horizontal construction which advantage is good stability and easy to operate, maintain and repair

Removes trapped air from juice to maintain flavor and color.

CIP system

Automatic CIP system is specially designed for the clean up of beverage production line and filling equipment, with three cleaning sections of Acid, Alkali and Hot water and temperature can be set up as per requirement.
Function: The CIP SYSTEM can cleaning equipment of blending system automatically, from start until to the end of cleaning Work, all jobs are done by the control system automatic performance which function had been set in advance, the operator only Makes the switching operation, all blending system equipment will be cleaned fast and simply.

Features: SUS304, split type, double circuit design, four tank system, tube heating, automatic control, acid, lye, hot water tank are thermal insulation tank, single-layer clear water tank, inner cylinder 3mm thick, outer 2mm thick, insulation tank using PU polyurethane foam, thickness of 60mm. The top of the acid and lye tank is offset and stirred at 36rpm.

In full automatic system can control product in and out, heating temperature and discharge temperature, automatic control and compensation of acid and alkali concentration. Automatic adjustment of cleaning flow, automatic alarm of cleaning equipment failure, automatic control of tank liquid level, automatic switching of CIP process.

PET Blowing section

Our PET Blowing Machine is designed for efficient and precise production of PET bottles used in beverages, water, and edible oil industries. With advanced heating and stretch-blow molding technology, it ensures consistent bottle quality, high output, and energy-efficient operation. Available in both linear and rotary models, it supports a wide range of bottle sizes and shapes with rapid mold changeover and stable performance.

Linear type full electric(energy saving with variable pitch) PET bottle blow molding machine is a high speed automatic PET blower designed and developed with the most advanced bottle blowing technology at present.

Working: The perform transfer system with grippers and the variable pitch system are both driven by the servomotors to ensure high speed and accurate preform handling between the two mechanism. The Servo driven molding mechanism, triggering off the linkage to the bottom mold. The cooling system for the preform neck is equipped to ensure the preform neck does not deform during heating and blowing. The high pressure blowing system is equipped with the air-recycling device, which may reduce the air consumption to achieve the energy-efficient and environmental safe. Being highly intelligent, the machine is equipped with the units of preform temperature detection, leaking bottle detection and rejection as well as jammed air conveyor detection, etc. which ensures the machine work efficiently and stably. Operation on the touch screen is simple and easy Features: Machine with from 2 to 10 cavities can achieve 4,000 to 20,000 b/hour on 0.55 liters with water bottles. It is mainly applicable in blow molding PET containers for water, beverage, juice, etc. Advantages can described as speedy, stable, simple, general purposed and environmental safe. Equipped with preform auto loading system, the machine works fully automatically with consistent performance and high speed, without any operator’s interference during the whole processes. Accordingly, chance of contamination can reduced manifestly, which assures the quality of products.

Our rotary blowing machine is specially designed for CSD bottles production. With various models (like 10cavity, 16cavity, 20cavity) can achieve 15,000 to 36,000bph output. The average energy consumption of 50 ~ 200kw/h (not including the auxiliary power output).

Working: Preforms are first loaded and evenly heated in an infrared oven, then transferred to the blowing wheel where high-pressure air and mechanical stretching form the bottle shape. The bottles are then cooled, ejected, and conveyed via an air conveyor system directly to the filling line, ensuring smooth, hygienic, and efficient production for CSD packaging. Features: Our rotary bottle-blowing machine using vibration type preform hopper with elevator type transferring, Innovative heating and blowing technology. In the bottle blowing to achieve unparalleled efficiency and quality, while ensuring lower bottle blowing costs. Suitable for various volume (0.6 to 1.5 liters) and package type (PET).

Filling system

As a leading liquid filling machine supplier, F&N provides high-quality products for soft drink manufacturers. We offer a wide range of automatic CSD filling machines in different capacity-2000 – 36000bph to meet your needs.

In past 2 decades, we developed our technology from separate machines to mono block and now combi block-the most advance and stable in the world.

Carbonated drink 3-in-1 filling machine is also well suited for your production line. The three functions of bottle rinsing, filling and capping are compose in one body of the machine. The whole process is automatic. The machine is use in filling carbonated beverage and carbonated water in PET bottles. The handling/changeover of the machine convenient for filling of various types of bottles. The filling operation is faster and more stable because the micro pressure filling operation of the new type is adopt. Therefore, the output and benefit of the machine is higher than the machines of the same specifications. The machine is an idea-preferred equipment for beverage makers

ombi-block filling machine, also called blowing filling capping combi-block. Specially designed for précised/accurate product at high-speed like12000bph-54000bph.

The main advantages of the combi-block are high efficiency with better quality product, large output, less space, less operator, saving resources and costs with higher earning. Attractive Features are below.

Mechanical or volumetric electronic filling valve

Tubular type filling bowl no dead angle, easy to clean

Automatic CIP, easy for operation and maintenance

Raise filling temperature above 12~15°C for energy saving

Volumetric valve leads to high filling precision, 5~6 times higher than mechanical valve

Volumetric valve filling can realize fast changeover, no vent tubes

Gravity type mechanical valves

Open/close valve mechanically

Liquid level control by air return pipe

Exhaust by mechanical button valve

Not easy to control static and exhaust time to result in liquid bubbling

Semi auto pneumatic valves

Open/close automatically by pneumatic cylinder

Liquid level control by air return pipe

Exhaust aquatically by cylinder

Easy to control static and exhaust time to avoid liquid bubbling Long lifetime

Full auto electric valves (volumetric)

Open and close valve automatically by cylinder

Liquid level control by flowmeter (Brand: Krohne)

Static and exhaust aquatically by cylinder

Easy to control static and exaust time to avoid liquid bubbling long

lifetime

Cooling tunnel

After the filling machine, there must be a bottle-cooling tunnel to cool down the bottle to the room temperature. It cool down the bottle through spraying fresh water to the bottle. There are usually 3 cooling zones (more zones are ok). Main components of bottle warmer are frame, transferring chain, water storage tank, recycle pump, showering device, heating device and pipes.

  • Capacity ：250ml cans ：30000 cans/h
  • Total treatment time ：45minutes
  • Applicable can size ： diameter 50－110， height ：H300mm
  • Effective treatment area：36m2
  • Electricity power consumption ：25kW /among this ： main motor 0.75kw
  • Consumption: Water consumption:2.5t, Steam consumption:1500kg
  • L*W*H＝18000*3700*1670mm + 8000*3700*1670mm
  • WORKIGN HEIGHT ：H＝1250mm / Weight：8 ton

Air dryer

This machine installed after the filling machine/warming tunnel, In order to dry the bottles body from outside. This machine is used to removing the water outside the bottle surface; the major component of the machine is air blower. With the help of high-speed motor, it through the air on bottles and remove water drops from it. The blowing capacity can be adjust through the button.

Labeling system

The OPP Labeling Machine is designed for high-speed and precise labeling of PET bottles using Oriented Polypropylene (OPP) labels. It ensures smooth and accurate label application with minimal material waste, making it ideal for beverage, water, and food production lines. Featuring automatic label positioning, hot-melt glue system, and PLC control, the machine delivers consistent performance even at high speeds. Its stainless-steel structure, energy-efficient design, and easy maintenance make it a reliable choice for modern packaging operations.

Features:

  • Adopting four pole support method
  • Adopting the latest straight in and straight out adhesive coating method.
  • Adopting the latest adjustable collision block structure.
  • Adopting multiple servo motors for accurate motion of mechanical parts
  • Adopting an independent module approach for heating system.
    Adopting the German imported Leimer E+L label correction system.
  • The machine is equipped with dual material tray with automatic label connection system.

Shrink wrapping machine

The Shrink Wrapping Machine is designed to efficiently pack and secure bottles, cans, or containers using heat-shrinkable film. It provides strong, durable, and visually appealing packaging — ideal for beverage, water, and food industries. The system includes an automatic film-cutting unit, bottle grouping conveyor, and a high-performance shrink tunnel for smooth and consistent operation. With PLC-based control, stainless steel construction, and energy-efficient heating elements, this machine ensures reliable performance, reduced labor, and optimized production efficiency. We have different kind of shrink wrapping machines for better accuracy according to customer’s requirements.

PE film group packing machine is suitable for wrapping of such products as pop-top, mineral water, bottles, beer, drinks etc. without bottom-tray, working with PE shrink tunnel to pack the goods perfectly, and the completely producing process adopts the Germany advanced technology. In addition, the main parts are imported from international famous companies, Capability stable and using long-time.

Linear Type Automatic PE Film Shrink Wrapping Machine is specially designed and manufactured for the high-speed packing requirements of drinks (pure water, beverage, and fruit juice and milk product). It is specially designed for bundle packing of beer, drinks and beverage, fruit juice, bottle water, dairy, condiment and so on with or without bottom support. Unique film layoff mechanism and constant tension film conveyor are adopted, featuring instantaneous film cutting, automatic film connecting and wrapping and higher strength after shrinking packing. Equipped servo motor control system, bottle-feeding, film feeding, film cutting and film wrapping are accurate, synchronous, stable and reliable. The LCD touch-screen has a friendly operation interface, and it is rapid for parameter setting and convenient for human-machine communication, operation and control. Shrink tunnel uses unique air circulation configuration, transfer belt runs smooth, wearable and with longer service life. Use air circulation technology, the shrinkage chamber features unique structure, heat insulation, high precision for temperature control and better packing effects. This machine can increase the printing film packaging system.

This is full automatic series of wrapping machine with servo motor control system. It adopts the photoelectric sensor to detect online, gather signals, which are controlled by PLC, and adopts piston as executable element, to realize product conveying, combination, film wrapping, cutting, heat& shrink, cool and finally get the finished product. Main character are as below

Classic shape, beautiful, novel structure, unique, easy operation and maintenance.

Pneumatic expansion supporting film roll, electronic induction film conveying, stable film feeding, fast and convenient film changing.

The high polymer step guardrail combined with the retractable bottle separation plate structure makes the products separate smoothly and effectively avoid bottle squeezing

Shrinkage chamber adopts unique circulating air supply technology to realize multi-directional air volume control technology, with adjustable wind speed and adjustable air outlet position, which greatly improves shrink effect.

Shrinkage chamber using the newly developed open structure outside to facilitate maintenance; thick insulation layer, energy-saving effect, high temperature control accuracy

This model is cost-effective thermal film shrink packaging machine can add hardware and software configuration based on the standard configuration to realize the color film function

Utilities

The Air Compressor Systems form a vital part of any CSD manufacturing facility, supplying clean, reliable, and consistent compressed air to power various operations such as bottle blowing, filling, labeling, and packaging.These systems combine high-pressure compressors for PET bottle forming and low-pressure compressors for plant-wide pneumatic controls. Each unit is integrated with advanced filtration, air-drying, and storage systems to deliver oil-free, moisture-free air that meets strict food and beverage standards. LP compressors The Low Pressure Air Compressor provides clean, regulated air for pneumatic controls, conveyors, valves, and packaging systems across the CSD production line. It ensures smooth and reliable operation of automated equipment. Usually it creates 10-12bar pressure and flow can be customized as per factory size and production speed HP compressors for blow molding machines, especially for PET bottle production, require specialized high-pressure systems to form bottles from heated plastic preforms. The correct choice depends on production volume, bottle size, and required pressure. For high-output applications, we designed a special series of HP Compressors suitable to PET bottle blowing machines, up to 40bar pressure with flow form 4m3/min to 10m3/min as per requirement Advantages Multi-stage compression to achieve the best compression ratio and to maximize energy saving.

The rotors adopt reasonable compression ratio, to reduce the wear and tear between rotors; ,Skid-mounted with compact design to allow easy installation; ,Easy to use, easy to replace, maintenance without lifting equipment

A CO₂ storage and supply system for a carbonated soft drink (CSD) factory is a specialized setup designed for the safe storage of liquid carbon dioxide and its reliable delivery as a high-purity gas for the carbonation process. The system ensures consistent quality and uninterrupted supply, both of which are critical for beverage production

Bulk liquid CO₂ storage tank: This is the central component, a large, insulated cryogenic vessel designed to hold liquid CO₂ at a controlled low temperature and pressure, generally around -18°C and 20 bar (300 psi). ,Vaporizer: Since CO₂ is stored as a liquid, a vaporizer is needed to convert it into a gaseous state for use in the carbonation process. There are several types: ,Ambient vaporizers: Use the surrounding air’s warmth to vaporize the liquid CO₂. ,Heated vaporizers: Use a heat source like electricity, steam, or circulating glycol for vaporization. ,Pressure regulation system: This system includes regulators and safety valves to reduce and control the CO₂ pressure from the storage tank to the safe, usable level required by the carbonation and filling machines.

The Chilling System is one of the most critical utilities in a CSD production line, responsible for maintaining the precise temperature required for carbonation and product stability. Proper chilling ensures the maximum CO₂ absorption into the beverage and consistent taste across all batches.

The Chilling System provides chilled water (0–4°C) for the CO₂ mixer and filling process in a CSD production line. Cooling the water improves CO₂ absorption, ensuring perfect carbonation and consistent taste. The system includes a refrigeration chiller, glycol circulation loop, heat exchanger, and temperature control panel. Designed for continuous operation, it maintains stable cooling with minimal energy use.

Key Benefits:

Ensures stable carbonation and taste quality ,Prevents CO₂ loss and product foaming ,Energy-efficient and low-maintenance operation ,Suitable for continuous 24/7 production
A steam boiler is a crucial piece of equipment used to generate high-quality steam for processes such as sterilization, pasteurization, and cleaning. Since the steam may come into direct contact with food products or containers, a clean and reliable steam source is essential for maintaining product safety and quality.